Dry Granulator

Our enterprise is specialized in manufacturing, exporting and supplying wide assortment of ZKG Dry Granulator. The offered granulator is manufactured under the surveillance of our dexterous professionals with the aid of progressive techniques using supreme quality components. This granulator is widely used for drying granulating powder in chemical industries. Apart from this, the provided ZKG Dry Granulator can be purchased from us at cost effective prices.

Features:

• Rust resistant body
• Energy efficient
• Generate less noise
• High performance  
  
  

Technical parameters

Items / Model	ZKG-100A/B
Production	100kg/h
article Size	2mm
Particle Content	70%
Hydraulic Thrust	211T
Electrical Requirement	380V four wire three phase 10kw
Main Machine Size	1520mm x  960mm x 2080mm
Weight	1650kg

USE:

• Pharmacy: granules using for tablet, capsule filling etc.
• Food industry: granules using at food, condiment etc.
• Chemical industry and others: catalyst, pigment etc.
  
  

Structure:

• hopper
• mix scraper 
• screw mixer 4 support frame 
• roller 
• piece of granule 
• first granulator 
• second granulator
• big granule 
• fine granule
  
  

Performance characteristics:

• Adopting Touch screen,PLC,VVVF and MSMMI system that make machine can optionally adjust speed in rated range and operation convenient and stable. 
• Advanced fault detection device: when working hydraulic system is abnormal or devices (main machine etc.) overload, it will alarm.
• Specific stainless steel auger screw and PA66 auger screw feeding system ensure the materials feeding effective and efficient.
• The surface of stainless steel pinch roller is treated by nit riding technology, has stronger abrasive resistance, fatigue resistance and corrosion resistance.
• The water circulation cooling of rollers can adopt water cooling or cold water compulsively cooling, avoid materials adhesion problem. 
• Using advanced import hydraulic system that easy to operate, stable, and have high automat city. 
• Do not need any water or ethanol to be humectants, do not need re-dry, the dry compressing granulation have less working procedure and production cost but high efficiency. 
• The final products (granules) are uniform, high density, high flow and easy to control the parameters.
• Sealed operation: no pollution, measure up pharmaceutical hygienic standard, particularly, this type granulator is suitable for those materials that will be easy decomposition or agglomeration when exposed to moisture and heat. 
• The device can be equipped with Vibration sifter and vacuum conveyer and circulation chillers.

 
Screw material feeder:

• The screw material feeder includes feeding port, material feeder, lifting mechanism.
• Feeding port can be connected with vacuum material feeder, the level sensor on the hopper can monitor the material.
• The screw material feeder can pre-press and exhaust the material. The air produced by pressing will be discharged by upper exhausting port.
• The purpose of screw material feeder is to transmit material and pre-press.
• The speed of screw material feeder can be adjusted by the inverter.
• Rotate to enhance the knob, lift the screw material feeder and adjust 90 degree, then roll down to connect

material sucking system.

• The pressing roller system is consists of double horizontal pressing rollers and the left one can slide horizontally.
• The material is pressed into pieces by pressing roller system, then the pieces will be conveyed to another granulation structure.
• The material feeding to pressing rollers is actually effected by the surface of pressing roller. The shaft can eliminate the hard agglomeration.
• The pressing roller is driven by geared motor and the speed can be adjusted by the inverter.
• Hydraulic system can keep the pressing pressure advanced set to ensure pressing continuously and consistently.
• There will be sealed protecting cover outside of pressing roller system to secure the operator. While there will be transparent organic glass plate for observation.

Pressing roller cooler:

Water cooled system:connect cold water resource or buy circulating chiller. (Circulating chiller should be installed at auxiliary room)

Technical parameters:

Item	Capacity(kg/h)	Air consumption(L/min)	Air pressure(Mpa)
QVC-1	350	180	0.5-0.6

Remarks: compressed air should be clean and dry; the conveying capacity of QVC-1 is in the scope of 3 m;different materials, different conveying capacities.